[object Object]Engineering Information, Conversions and Calculations

Surface Roughness and Texture

Charts relating to Surface Roughness Values, Process Texture, Roughness Drawing Symbols and Direction of Lay.

SURFACE ROUGHNESS VALUE CONVERSIONS

Surface texture is comprised of three components: roughness, waviness and form.

Roughness is a function of the machining process; waviness is the component that is superimposed by roughness; and form is the overall shape of the surface minus contributions from roughness and waviness.

Roughness Average can be measured and interpreted using various mathematical models, the most common being Ra or Roughness Average (also known as CLA and AA).

Roughness is measured in microns, µm or microinches, µ

Ra measurement for a sample length L is the mean height of the surface profile(peaks and inverted valleys). Ra is the arithmetic average value of the departure from profile from the center line.

So, for four values: Ra / CLA / AA = W + X + Y + Z

Root Mean Square or RMS Roughness (Rq / RMS / Rs), is another averaging measurement well known in statistics as the Root Mean Square value.

For example, the arithmetic average (AA) of four values, W, X, Y, Z is: AA = W + X + Y + Z.

Whereas RMS value = For statistical measurements, RMS values are the preferred measure.

Rt is the maximum peak-to-valley height in the sampling length Rz / Rtm: Rz is the (ISO) ten-point height measurement and, in the USA, is known as Rtm which is (RzDIN) mean peak-to-valley height.

SURFACE ROUGHNESS VALUE CONVERSIONS

RtRz*Ra / CLA / AARq / RMS / Rs
µmµmµmµ"µmµ"
0.060.030.0060.20.0070.2
0.080.040.0080.30.0090.3
0.10.050.010.40.0110.4
0.120.060.0120.50.0130.5
0.150.080.0150.60.0180.7
0.20.10.020.080.0220.9
0.250.120.0251.00.0271.1
0.30.150.031.20.0331.3
0.40.20.041.60.0441.8
0.50.250.052.00.0552.2
0.60.30.062.40.0662.6
0.80.40.083.20.0883.5
0.90.50.104.00.114.4
1.00.60.124.80.135.2
1.20.80.156.00.187.2
1.61.00.208.00.228.8
2.01.20.2510.00.2710.8
2.51.60.312.00.3313.2
3.02.00.416.00.4417.6
4.02.50.520.00.5522.0
5.03.00.624.00.6626.0
10.06.01.248.01.352.0
15.010.02.5100.02.7108.0
Comparison values may vary by up to 25% .1µm=.001 mm=40. µ" or
1 Micron=.00004 . 1=.0254µm or .001=.0254mm
* Same as Rtm is U.S.

EQUIVALENT Ra VALUES FOR SURFACE FINISH GRADE numberS

Ra = Roughness, average in micro-meters & micro-inches

RMS = Root Mean Square in micro-inches

CLA = Center Line average in micro-inches

Rt = Roughness, total in microns

N = New ISO (Grade) Scale numbers

Cut-Off Length = Length required for sample.

SURFACE ROUGHNESS CONVERSION CHART

RaRaRMSCLARtNCUT-OFF LENGTH
micro-meters µmmicro-inches µ"(N)Inchesmm
0.02511.110.310.0030.08
0.0522.220.520.010.25
0.144.440.830.010.25
0.288.881.240.010.25
0.41617.616250.010.25
0.83232.532460.030.8
1.66364.363870.030.8
3.2125137.51251380.12.5
6.32502752502590.12.5
12.550055050050100.12.5
25100011001000100110.38
50200022002000200120.38

Conversions (math):

CLA (micro inches) = Multiply Ra(µm) x 40

RMS * (acceptable 1.1 - 1.7 factor) = Multiply CLA x 1.1

Parameter Conversion Formula

To convert a known Ra value to a different parameter, use the following formula:

Ra x Parameter Factor = Desired Parameter

Example:-

Ra to Rt:

1.0 micrometer Ra x 8.7 (Rt Factor) = 8.7 micrometer Rt

40 microinch Ra x 8.7 (Rt Factor) = 348 microinch Rt

PROCESSES AND ASSOCIATED SURFACE ROUGHNESS VALUES

Roughness Average Micrometers µm (Microinches µin.)

Process50

(2000)

25

(1000)

12.5

(500)

6.3

(250)

3.2

(125)

1.6

(63)

0.80

(32)

0.40

(16)

0.20

(8)

0.10

(4)

0.05

(2)

0.025

(1)

Flame Cutting
Snagging
Sawing      
Planing, Shaping      
Drilling    
Chemical Milling    
Elect. Discharge Mach.     
Milling       
Broaching    
Reaming    
Electron Beam     
Laser     
Electro-Chemical        
Boring, Turning          
Barrel Finishing      
Electrolytic grinding    
Process50

(2000)

25

(1000)

12.5

(500)

6.3

(250)

3.2

(125)

1.6

(63)

0.80

(32)

0.40

(16)

0.20

(8)

0.10

(4)

0.05

(2)

0.025

(1)

Roller Burnishing   
Grinding        
Honing      
Electro-Polish       
Polishing      
Lapping      
Superfinishing      
Sand Casting   
Hot Rolling   
Forging    
Perm Mold Casting   
Investment Casting    
Extruding     
Cold Rolling, Drawing     
Die Casting   

KEY:-

 Average Application
 Less Frequent Application
Higher or lower values may be obtained under special conditions

SURFACE ROUGHNESS SYMBOLS AND DEFINITIONS

The quality of a surface texture is defined by certain symbols on technical drawings, these are explained below.

SYMBOLINTERPRETATION
[object Object]Surface may be produced by any method
[object Object]Removal of material is not permitted
[object Object]Removal of material by machining
[object Object]If special surface characteristic is to be indicated

~

Roughness Grade N12
[object Object]Roughness Grade N11 & N10
[object Object]Roughness Grade N9, N8 & N7
[object Object]Roughness Grade N6, N5 & N4
[object Object]Roughness Grade N3, N2 & N1
[object Object]A:- Roughness value, Ra in Micrometres, Roughness Limits or N11 & N10 Grade

B:- Production Method/ Treatment of Coating

C:- Sampling Length

D:- Direction of Lay

E:- Maching Allowance

F:- Other Roughness Values

DIRECTION OF LAY

The direction of lay is the direction of the predominant surface pattern, this is usually defined by the production method.

SYMBOLINTERPRETATION
=Parallel to the plane of projection of the view in which the symbol is used[object Object]
Perpendicular to the plane of projection of the view in which the symbol is used[object Object]
XCrossed in two angled directions relative to the plane of projection of the view in which the symbol is used[object Object]
MMulti directional[object Object]
CApproximately circular, relative to the centre of the surface to which the symbol is applied[object Object]
RApproximately radial, relative to the centre of the surface to which the symbol is applied[object Object]

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